How does Complex Thermoformed Parts become the innovative code for integrated car door knockers?
Publish Time: 2024-07-08
Complex Thermoformed Parts has become the innovative code for integrated car door knockers, mainly due to the progress of material science, processing technology and design concepts.1. Breakthrough in material scienceOptimization and iteration of materials:Aluminum-silicon coated hot-formed steel is not only suitable for high-temperature heating and stamping processes, but also ensures the mechanical properties and final dimensional stability of parts. These materials have undergone multiple iterations, and their strength and toughness have been continuously improved, bringing more possibilities and freedom to the design of car body door knockers.2. Innovation in processing technologyCombination of hot forming and laser welding technology:The integrated door knocker based on hot forming steel and laser welding technology combines materials of different strengths and thicknesses through laser welding technology to form an integrated ring structure. This process improves the integrity and integrity of the door knocker, making it stronger when impacted.During the laser welding process, the aluminum-silicon coated plate needs to use ablation welding technology to semi-peel off the coating during welding to ensure the quality and performance of the weld.Integrated stamping:Compared with the multi-part spot welding design of the traditional split door ring, the integrated door ring uses a set of stamping dies and a single stamping operation to complete the molding of the entire door frame. This not only simplifies the production process, but also improves production efficiency.3. Changes in design conceptsModular and integrated design:The design concept of the integrated door ring embodies the design concept of modularization and integration. By integrating multiple parts into an integral ring structure, the number of parts and processes are reduced, and the production cost is reduced.Balance between safety and lightweight:While improving safety performance, the integrated door ring also focuses on the lightweight of the car body. Through the on-demand design and optimization of materials and thicknesses in different areas, the weight of the car body is reduced while ensuring the rigidity and safety performance of the car body.In summary, Complex Thermoformed Parts has become the innovative code for integrated car door rings because they integrate the latest achievements in material science, processing technology and design concepts. These innovations not only improve the strength and safety performance of the door ring, but also simplify the production process and reduce production costs, providing automakers with more efficient and economical solutions.
